Showing posts with label touch screens. Show all posts
Showing posts with label touch screens. Show all posts

Friday, November 15, 2019

DTG curing for community printers

BrownDigital offers some amazing machines for large volume DTG producers.  Between the FireFly, the DragonAir Griffin curing systems and the Synergy pretreated production capacity is high and expandable.  These systems provide high quality finished goods as well as volume which have made them mainstays in these shops.

But what is available for the smaller or community producer who needs to be faster than a heat press allows?  Or one who would like to increase their quality to satisfy a higher lever customer?  BrownDigital offers curing systems for those DTG printers as well.

DragonAir Fire

DAF-3611 DragonAir Fire (aka Black Dragon)
The DragonAir Fire is offered in a 36" x 11' configuration.  Standard features include:

  • DragonAir Core Technology
  • TRX software for control of all curing variables 
  • Adjustable heater height
  • Adjustable convection air
  • Digital belt speed control
  • 8" heat bump with adjustable temperature control

DragonAir Core Technology 
The DragonAir Core for this system features air that circulates within the heated chamber and is scrubbed with filters.  The water vapor is exhausted from the chamber to increase the cure rate.  Adjustable heaters allows for different substrates and different ink density.

TRX Main Running Screen
The software feature on the Fire is one that sets this apart.  
  • Storage of up to 36 production profiles
  • Touchscreen adjustment of all variables of garment cure
  • Analytics of production costs 
  • Storage of up to 18 maintenance tasks
  • On board diagnostics
  • much, much  more

DragonAir Crimson

DAC 2406 DragonAir Crimson
This baby dragon is new to the BrownDigital product line.  Offered with a 24" wide by 6' long belt, it can be expanded by adding additional chamber.   It offers the main feature of DragonAir Core Technology at a cost that is appropriate for smaller shops.  Hot air is recirculated through the chamber to cure both DTG inks and pretreat.  


Crimson Features include:
  • DragonAir Core Technology
  • Digital temperature control
  • 4" heat bump with temperature adjustment
  • Adjustable convection air

Is DTG for you?

So if you have one digital printer or many BrownDigital can improve your production flow with a curing system that is within your price range, production requirements and space restrictions.  Contact us to talk about which system is best for your bottom line.





Monday, May 2, 2016

FireFly is production proven


So the FireFly™ is amazing new tech, but can it really keep up?

The FireFly continues to turn heads and raise eyebrows at shows and on forums.  Potential customers and industry pundits are amazed and skeptical at our claims of what this machine does and how little space it requires.  

For those new to the details of the FireFly, this machine has some features that are not available on any other curing system.
  • temperature monitoring of each individual garment
  • temperature control of each individual garment
  • independent curing parameters for each individual garment
  • thermal imaging camera system with flat screen temperature monitors
  • Linx Integration System for bar code item control
This is really cool tech.  However, the specs that cause skepticism is the minimal space required to achieve cure and, hence, high volume production.   The engineering design is all about heat control.  In a gas oven, there is substantial time needed to raise the temperature of a garment to a level to allow the ink to cure.  This is why many gas ovens include an IR bump.  However, in the FireFly, the heat energy applied to the garment is higher and more direct so the cure of the ink can happen sooner.  And, because of the imaging technology, the FireFly can control the garment temperature so that it does not exceed manufacturer's parameters.

So what does all this mean?  It means volume production in a small space.  

Typically, high volume shops run gas ovens that are 20' or longer in length.  They will often run 2 or more of these and each one is set to cure one particular type of garment.  Most of these ovens are 48" to 60" wide.  They usually have an IR bump that requires 3Ø power in addition to the gas feed.

The FireFly, in comparison, requires a much shorter cure chamber.  The curing system in the video above has 2 belts that are 36" wide and 90" of heat.  The total length on the system is 15 feet.  The cure rates show in the video happen all day long.  This was typical production in the facility.  

Also, if needed, the FireFly can change parameters for each garment run on the same belt.  It alters heat energy applied to the garment to match the specifications programmed.  This feature allows a shop to use a FireFly for multiple job runs simultaneously.  

So, to answer all the skeptics, yes it is cool tech.  And yes, the FireFly will produce high volumes of individually cured garments in a smaller space.  

Contact us for additional information on how this system can fit into your production system.


Thursday, July 10, 2014

The evolution of garment curing solutions.

We are going to take a trip back in time.  

Let's go back to the 80's when t-shirt printing began its meteoric rise to the behemoth the industry is today.  Before that time, very few people had screen printed shirts.  These shirts were printed with air-dry ink that did not have durability.  The development of the conveyor curing oven and plastisol inks changed everything.

Harco was and early leader in the new plastisol curing market.  Some of the first items were small, clever and efficient.  The Shuttle Flash was well received and handled the volume of many manual printers of that era.  However, conveyors were needed to speed things up.


Harco became the manufacturer of many brands of ovens.  The same oven was painted brown, blue and green.  It had at least 3 different logos that were printed on them.  These ovens offered unique features not found in others, such as cal-rod heaters, fan cooled temperature controls, thermocouples that read chamber temperature and variable temperature control.

All of these features are still used in current ovens.
The technology has advanced but the benefits of these basics has remained constant.

Moving into the future.

The t-shirt business morphed into a large industry that includes athletic printing, community printing and garments in every retail store in the world.  Volume is key.  The electric oven is the standard in most community printer shops and the electronics in these units has advanced into solid state controls.

Volume production has been set up around the world.  Shirts are printed in bulk in 2nd and 3rd world nations as the labor is less expensive and regulations are light.  The large production houses have added gas heated ovens to their print lines to increase volume.  Gas in many parts of the world is less expensive than electricity.

Harco never sold gas ovens in volume.  The ovens were created and sold but the majority of the company's time was spent helping community printers expand their business and understand the changing garment and ink technologies.

What happened next?

Yes, this is a history lesson.  But there is a point.  Hold on.

The TRX is now the top of the line textile dryer in the industry.  It still has all the features of the ovens from the early days but it offers much, much more.  Digital technology in a touch screen interface puts this model at the top of the game.  We could brag about this for another paragraph or so, but this is a history lesson.  So if you need more information, click here.

New industries create new challenges.

So the t-shirt printing world is ever changing.  The direct to garment printers were first introduced in the early 2000's.  We saw the first one at the ISS Long Beach show and knew that they would change the way garments are decorated.  It has taken a few years but this technology is the future.  So how has the curing of printed changed?

First transfer machines were used.  These garments have to be handled a lot before they can be shipped.  That problem is being resolved at an exponential rate.  The curing answer is the DragonAir series of dryers.  Again, we can tell you all about them here but it is faster if you visit the web site.

The future?

Ok, so why did you read this history lesson?  What was the point?  

The point is that this industry is ever changing.  We have engineers on staff that are constantly researching the changes in garment printing production and are creating solutions to new problems.
What does that really mean?  Visit us at SGIA to find out.  

Friday, December 6, 2013

2013 Year in Review


The year in review.  It is all about product innovation.

For those of you who know us well, you understand that we are always about new ideas and innovations.  It is what excites our staff and increases our sales.  When our customers present new production issues or new opportunities become available, our creativity is sparked and the whole company starts looking for solutions and ideas.  2013 offered an array of production situations that have spurred the development of new products and enhancements to existing products.  

Take a look at the entry into a new market.

Not only did we create new products, we created a new division.  BrownDigital directs its efforts toward digitally printed garments.  Not the digital printers, but solving the production problems that have arisen from that new technology.  The idea of digitally printed shirts is growing but making them faster and in less of a hobbyist style is what BrownDigital is all about.

The first product line created in the new division is the DragonAir line of curing systems.  These units use DragonAir Core Technology to created a heated chamber to cure the pre-treat and the ink from digitally printed garments.  These units are also proven to cure conventional inks, water based inks and discharge inks.  

Here is a look at product innovation.

The excitement of the year started with the TRX software development that drove the DragonAir line.  This touch screen curing system control software offers amazing features and benefits not found on any other system.  TRX and TRXi units allow repeatable production environments, analytics on that production and access to control from remote locations.  This software was merged with the production proven UltraSierra X-Series line of conveyor ovens to create a new line of curing systems.

The next product that our engineers tackled was adding Sniper LazerLoad to the ever-popular NumberPrinter.  This enhancement is for simplifying the shirt load process.  Double digit numbers that include a "1" and single digit prints have always been a challenge for shirt-loading in high volume shops.  This new features gives line up guidelines to make the printing easier and faster.



The final enhancement that our engineers have worked on is the new wrench-less, quick-release squeegee and floodbar system for the ElectraPrint automatic textile printers.  This feature makes screen changes faster, squeegee load faster and pressure adjustments unnecessary.

Thankful as ever.

We are forever thankful for our loyal customers, our new customers and our awesome staff.  With new questions from our customers, our engineers get to design new stuff, our plant staff gets to build new things and our sales people can talk about new solutions.  It is a great circle and we look forward to what 2014 will give us the opportunity to create.  Keep asking and watching and you will see some cool stuff.