Tuesday, November 7, 2017

Synergy pretreat in action

In our last blog we introduced the Synergy™ Pretreat Module.  This was presented at SGIA and combined with the Brother® GTX direct to garment printer.  This combination allows for versatility and speed for any medium to large production shop.


Synergy + Firefly All-In-One Production System from Brother DTG on Vimeo.

If you have additional questions about the specifications of this system or how this might also work on any different brand of digital printer, contact our sales department at sales@brownmfg.net.

You can also look at our BrownDigital web site.  www.brownmfgdigital.com

Tuesday, October 24, 2017

Synergy™ pretreat module offers speed and growth



Ok, so this is what the word means but ....?
SY36x84 Synergy with FY2x36-45 FireFly

Combine the FireFly™ patented technology in curing inline with BrownDigital's new high volume pretreat module, Synergy™, and the production rates go up while the labor requirements go down.

The Synergy™  Industrial Pretreat Module is designed for high volume digital decorators and connects directly to the FireFly™ curing system, allowing for rapid evaporation of pretreat solution and a quick turn around to the digital output device.  The flow of the operation continues with reverse transport of the garment back to the original operator.  Complete multi-variate control of each garment.

Pod systems for production allow for flexibility.


Using the production flow shown, two operators can process the full operation.  One person is the pretreat loader and the final product packager.  A second person runs 4 Brother GTX machines.  High volume, low operating cost.

90-150 units per hour




Pod designs can scale for additional production.   

240-300 units per hour

450-600 units per hour 







Speed and flexibility with minimal personnel make the Synergy and FireFly combination a must have for those shops who need to step up their direct to garment volume.



Friday, August 11, 2017

Green technologies inspire new solutions

Visit Brown in booth #3301 and #1845
The upcoming SGIA show offers opportunities for any decorator to see amazing advancements in technology and innovative solutions for existing production issues.  The world of digital printing on garments was presented over a decade ago at SGIA.  Now the industry is moving into creative garments that have tech and communications woven into the fabrics.  Products that are better uses of resources, both environmental and economic.  Products that are immediate, offer rapid change and can be efficiently produced.  These new challenges have driven BrownDigital to create new lines of products that give flexibility to production, for both function and application.

FY-2x27-45 extended
The FireFly™ curing system was originally developed to address the direct to garment printing industry.  It was designed to speed up curing of digital inks and pretreat.  This technology has also been applied to similar printing inks such as discharge and water base ink lines.  The FireFly has proven that it can cure these ink lines in smaller space with equal results compared to traditional curing units.

Knowledge of what the FireFly can do has led BrownDigital into other, newer printing production arenas.  Water based ink transfers and silicone ink transfers have rapidly become high volume contenders in garment decorating.  Water based ink lines offer an environmentally cleaner alternative decorating option and silicone inks solve problems with durability and color bleed.  The FireFly can cure these transfers in 18 seconds as opposed the the traditional cure time of 42 seconds.  This time reductions increases the capacity of an auto feed sheet line by nearly 80%.  This means more production in less space and reduced power consumption.  Production line size reduction of 50% and a total energy reduction of 80%.  Greener tech for greener products.

Additional information on the SGIAExpo and the BrownDigital FireFly can be found online or contact the Brown Manufacturing sales and technical staff.  Visit our booths #3301 and #1845 at SGIAExpo for a full demonstration of all of the FireFly benefits.

Wednesday, July 12, 2017

New products for new industries


Like all forward thinking businesses, Brown is continually looking for new markets to expand into.  Where can we take the knowledge we possess and apply it to other areas that will expand our revenue?  This process needs to be an expansion, not an overreach.  New products and ideas that can be explored with some risk but without exposing the core business.  This is the premise that allowed for the creation of the FireFly™ which has moved us into the direct-to-garment industry and given us connection into other decorated products.  One of the newest ventures is into curing UV printed items.

The introduction of the Vega™ UV/led curing system was a quiet launch last fall.  BrownDigital created this system by combining our knowledge of UV lighting, our knowledge of printing and the software capabilities from the FireFly™.  In addition we have combined the Vega and the FireFly to allow for curing of any substrate at any time.  This is groundbreaking.
Vega

For those in the textile printing world, UV printing is alien.  The process is similar, still screen printing and the inks do not air dry, just like plastisol.  However, the curing properties are very different.  UV inks cure with the direct application of UV light.  The light must be at a specific point in the spectrum and distance will alter the intensity.  Production speed is much higher than textile and specifications are rigid.

The Vega offers UV/led light modules in both 365NM and 395NM. The light modules are available separately so that they can be installed onto existing curing lines or as a full curing unit with software or combined with the FireFly for a multi-functional curing production system.  The variety allows for the Vega to fit into any shop.

Vega with FireFly
The software for the Vega is similar to what is on the FireFly and when the two machines are paired, it is a combined system so that both curing units are displayed on the Linx™ Command Center.  This software allows for 36 saved program profiles, 18 stored maintenance tasks and built in diagnostics.  A complete set of controls at your fingertips.

The Vega moved Brown into new markets and introduced us to new customers.  Maybe Brown can help you move into the world of UV printing.  Contact us today for additional information.

Wednesday, June 14, 2017

Master Printer series: a tune up, or a clean up?

Is your shop tuned up and cleaned up?  

Maybe you are ready for a check up?

In our continuing series of tips from our master technician, we like to cover what makes a shop function at its best.  The highest functioning production departments are typically the most profitable and have an edge on the market because of their efficiency, product quality and willingness to expand into new techniques.

Facilities that are clean and well organized can add new techniques and products into their flow because they are know where there is room and how it will affect standard operations.  Also, these facilities know where all their tools are located and those tools are in great working condition so that changes can happen when urgent situations happen.  Finally, the product quality is spot on because when everything is very clean and organized, items can ship in perfect condition and nothing gets misplaced.

So, look around your shop.  There are tell tale signs of production issues.  If these signs are here then there is a good chance that your machinery, as well as your facility needs a good overhaul.

  • Are your squeegees totally clean and organized on a rack by size or durometer?
  • Are all your screens organized by what stage of the prepress they are in?
    • Ink cleaning station
    • Strip or dip tank station
    • Ready to coat
    • Coated and ready to expose
    • prepped for the upcoming jobs
    • extras sorted by mesh count
    • old jobs stored together by job or customer
  • Are your inks and prepress products on clean tables and in clean containers?
  • Are your machines wiped down so that there is minimal lint and no ink on it?
  • Skip the production floor... how does everything else look?
    • Cafeteria or break room
    • Shipping and receiving
    • Trash cans
    • Work spaces
As a tip, if you would feel a need to clean it up to show it to your Mom, then clean it anyway.

Cleaned up, so now what?

Service contracts are available.
Once everything is shiny and new looking, then the flow of your production and the operating precision of your equipment can be evaluated.  Like HVAC equipment, printing machinery needs yearly maintenance.  Our technicians are trained in the installation and upkeep of Brown and BrownDigital equipment.  They are available for tune-ups as well at printing training on a scheduled rotation.  While they are in your facility, they check all of your Brown equipment:
  • Electrical connections and functions
  • Motors and drive systems
  • Registration systems
  • Wear points
  • Machine leveling
  • and much more...
And while they are there, they are available for printing and production flow training and advice.  Contact Brown Mfg for availability and pricing for your list of machinery.


Tuesday, April 11, 2017

Master Printer series: Greenery is important

From our Master Printer


As our Master Printer visits customers to install new machines and to help improve the production at our existing customer's locations, he notices things that may help all who are interested in keeping up with the best production techniques and the latest technology.  This is the latest in the series of observations.

Spring is a time of upkeep

Spring is here and we've set our clocks accordingly and replaced the batteries in our smoke alarms..  If you have read previous spring cleaning posts, you have already done the suggested maintenance for all of your equipment.  If you are interested in a technician doing some maintenance on your machinery, just give us a call or send us an email.

However, there is another level of spring upkeep, Pantone® books.  Pantone is a universal way of conveying color to different vendors across a vast array of products.  These colors are referenced in all manner of marketing and printing and Pantone is a color palette in artwork applications.  Just for fun, the Pantone color of the year for 2017 is Greenery, number 15-0343 and hex code is 88B04B.  If you aren't familiar with what these numbers reference, you might check out our latest e-blast because it is the background color.

So how does any of this apply to a textile printer?

Most community based customers have an image in their head or a previous print job in their hand that they are trying to match.  Do NOT let them use a Pantone book to match these colors.  This is where your handy color book from the ink supplier is best applied.  These are standard colors that will suit most situations and will make your life easier.  Keep one of these handy for all your sales conversations.  Typically, these are actual prints of standard colors that are glued into place.  They will give the best representation for the customer.  And for your own production simplicity, try to lead a customer to the colors you already own and stock 2 reds, 2 blues and 2 yellows. This reduces your inventory costs and future headaches on repeat orders.

The best representation is a key word here.  Computer monitors are not all the same.  What appears scarlet red on your screen will appear differently when you send a PDF mock up for your customer to approve.  Also, the output device that you print from will give different results than one at the customer shop and will be different than the final print.  This is where the true color card is important.  

If a customer refers to a Pantone color and has had other items printed with that color, then it is advised to use exactly that color.  This is where your own book comes in handy.  These books fade with time so a new one should be ordered every few years.  Also, these colors are shown in matte, coated, and uncoated.  This refers to the offset printing process.  However, most textile printers refer to the coated color to match due to the final finish of textile inks.  Be specific when with your customer because the uncoated colors are darker with less "pop" than the coated.

The formula guide for the color is printed on the book.  Those rations will give you great results if you have the mixing colors in house.  If you need small quantities, your local supplier can mix the color for you.  If you have customers who refer to custom colors often, then a mixing system in-house would be a good investment.

Why would I want to mix my own colors?

In addition to customers who refer to Pantone colors there are other reasons to mix color in-house.

ShortStop Athletic Numbering System
We are sure that you have already run into the problem that your little league heat seal numbers do not match the direct print ink that you are printing for the logo.
On a sales note, that is one reason that Brown sells athletic numbering systems.  But, moving along.
How do you fix this in your current shop?  Many customers will custom mix these colors and keep them separate from the stock colors.  Use your Pantone book to match to the vinyl and mix your direct color based on that formula.  Again, we would really suggest direct printing the numbers as well, but you might still have to match to individual player names.

How does this pay out?

Pantone books have a bit of a sticker shock until you realize how often they are used.  Also, color mixing seems daunting until you have done it a few times.  However, quality prints, done quickly for happy customers make for profitable businesses.  


Thursday, March 30, 2017

Anaconda flash cure features





The Anaconda is the latest option for the ElectraPrint automatic t-shirt printer.  This system uses heat and a roller to flatten the fibers of a garment into the base ink layer.  The effect is sharper prints that pop off a shirt and feel softer and smoother.



Simple in design.

Using the structure of a Stretch Devices M3 roller frame, the Anaconda utilizes teflon sheeting as the base support that is in contact with the garment.  A flat, flexible heater is placed in the squeegee side of the teflon.  A digit temperature control with a thermocouple will keep the heater within 7° of the set temperature.  A silicone pad is placed on top of the heater for friction protection.  A roller is used in the squeegee system to press the heat onto the shirt.  Typically used in conjunction with a standard QuartzAir flash, this process offers startling results with quick speed.

Not just for Brown presses.

Because the frame structure is a standard 23" x 31" M3 roller frame, the Anaconda can be used with any automatic press.  Roller systems are available for all press types.  

Reasonable cost and simple install.

The Anaconda is no more expensive than our QuartzAir flash systems and they require only 120V, 17A of power, installation is quick and simple.  These are a great addition to any shop.  

For additional information call us today.  616-249-0200